Miller syncrowave 250 dx owners manual




















Rear View Front View Ref. Gas-In Connection Connect gas hose from gas supply to gas-in connection. Electrode Weld Output Stick Connections Turn Off power before mak- ing connections. Work Weld Output Terminal Connect work lead to work weld output terminal.

Electrode Weld Output Terminal Connect electrode holder to elec- trode weld output terminal. Remote 14 Receptacle If desired, connect remote control to Remote 14 receptacle see Sec Correct front panel display for turn on light and enable basic Stick AC welding.

Electrical Service Guide A. Page 34 A complete Parts List is available at www. Label found on LX models with the following stock numbers: , , , and Check input voltage available at site. Page 37 A complete Parts List is available at www. Controls LX Nameplates Shown available.

On for SMAW. Page 41 A complete Parts List is available at www. Page 43 A complete Parts List is available at www. Controls see Section , Mini Logic op- amps level by pressing and releasing the Application: This ability to change amper- eration is available. Hold button for Press torch trigger or turn Off power to save ing characteristics.

Start Mode onds, and slowly lift electrode. An arc will turns off when arc is started, and turns on form when electrode is lifted. Increasing the balance set- ting reduces the oxide cleaning.

Make a test weld. Preflow Time Control Push and hold Process Con- time, press and release Process Control 0. Initial Amperage Control See Section Final Slope Control See Section Final Amperage Control See Section Spot Time Control See Section Final Slope control function is inactive when Spot Time function is active.

Maintain more often during severe conditions. Coolant Maintenance Disconnect power before maintaining. Coolant Filter Unscrew housing to clean filter. Changing coolant: Drain coolant by tipping unit forward. Fill with clean water and run for 10 minutes. Drain and refill. All cir- Indicates an open in the thermal protection circuitry located on cuitry referred to is located inside the unit.

If these remedies do not fix the trouble with your unit, have a Factory Authorized Service Agent check unit. There are no user serviceable parts inside unit. Be sure input power cord is plugged in to energized receptacle.

Check line fuses or circuit breaker, and replace or reset if necessary. Motor overheated. Page 61 Figure Page 62 A Figure Table of Contents. Previous Page. Next Page. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.

D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. Page 8: California Proposition 65 Warnings California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.

Page 14 OM Page Warning Label Definitions Warning! Watch Out! There are possible 2. If using lift forks to move unit, be sure forks are long enough to extend Locate unit near correct input power supply. Page 20 A complete Parts List is available at www. Duty Cycle And Overheating Duty Cycle is the percentage of 10 minutes that the unit can weld at rated load without overheating.

Volt-Ampere Curves A. For DX Models The volt-ampere curves show the minimum and maximum voltage and amperage output capabilities of the welding power source. Curves of other settings fall between the curves shown.

For distances longer than those shown in this guide, call a factory applications rep. Contactor control 24 volts DC. Gas-In Connection Connect gas hose from gas supply to gas-in connection. Electrode Weld Output Stick Connections Turn Off power before mak- ing connections. Work Weld Output Terminal Connect work lead to work weld output terminal. Electrode Weld Output Terminal Connect electrode holder to elec- trode weld output terminal.

Remote 14 Receptacle If desired, connect remote control to Remote 14 receptacle see Sec Correct front panel display for turn on light and enable basic Stick AC welding. Electrical Service Guide A. Page 33 A complete Parts List is available at www. Label found on LX models with the following stock numbers: , , , and Check input voltage available at site.

Controls LX Nameplates Shown available. On for SMAW. Page 39 A complete Parts List is available at www. Page 41 A complete Parts List is available at www. Controls see Section , Mini Logic op- amps level by pressing and releasing the Application: This ability to change amper- eration is available.

Hold button for Press torch trigger or turn Off power to save ing characteristics. Start Mode onds, and slowly lift electrode. An arc will turns off when arc is started, and turns on form when electrode is lifted. Increasing the balance set- ting reduces the oxide cleaning. Make a test weld.

Preflow Time Control



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